AIRCRAFT

Higher efficiency - lower costs
The innovative and highly efficient ASDB series uses a patented 3-circuit heat exchanger system. In combination with the glycol cycle, a significant energy saving is achieved. The glycol mass acts like a cold-storing medium. The ASD dryers are particularly suitable for partial load operation and for irregular compressed air requirements. By using the ASD dryers, you can noticeably save operating costs.
Operation and advantages of the glycol cycle
The water-glycol mixture is cooled when not all the cooling energy is needed to cool the compressed air. When the refrigeration compressor shuts off during partial load operation, the compressed air is cooled down by the cold stored in the glycol mass. Only when the mass is no longer cool enough, the refrigerant compressor turns on again. Therefore, the ASD dryers show their potential for savings, especially during partial load operation and irregular compressed air requirements. When the air compressor starts again after a pause and releases compressed air into the piping system, the ASD dryers immediately cool this compressed air to dew point because the glycol mass immediately provides the temperature required. Many other systems, in which the refrigeration compressor can cool down to operating temperature only after a start-up period, allow humid air to flow into the supply network during this time, with all the adverse effects.
The advantages at a glance

• Improved energy efficiency thanks to patented 3-circuit heat exchanger system
• Energy saving and longer service life by switching off the refrigeration compressor in partial load operation
• Optimal dew point control with additional temperature sensor for the glycol control
• Condensate drainage without pressure loss through integrated electronic, level-regulated condensate separator
• Optimum performance under all load and ambient conditions thanks to variable fan speed control
• By using quality components longevity and reduction of service costs
• Operating cost reduction with active environmental protection

The operation of the patented 3-circuit heat exchanger system

1. Warm saturated with compressed air compressed air flows into the heat exchanger.
2. Pre-cooling of the inlet air is caused by the countercurrent cold outlet air in the heat exchanger.
3. Input air is brought to dew point temperature by the refrigerant circuit, causing condensate.
4. Condensate is collected and removed in the integrated electronic, level-regulated condensate separator.
5. Glycol circulation stores excess energy and cools the intake air at partial load.
6. The refrigeration compressor switches off at partial load, which can double its service life.
   (Explanation in product description series ASD under " Function and advantages of the glycol cycle " )

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Absorbed oils are reliably bound in hermetically sealed cartridges - no contact with contaminants
• Easy adjustment to changing compressed air and condensate requirements

QWIK-PURE series

• Absorbed oils are reliably bound in hermetically sealed cartridges - no contact with contaminants
• Simple, clean and ergonomic cartridge replacement
• Simple adjustments to changing compressed air and condensate requirements
• Sizing according to service interval or compressor capacity

From QWIK-PURE 15

• Condensate is actively pressed through the pre-filter and main filter with light blasts of compressed air
• Permanent function monitoring
• Integrated FRC control unit: reliable display of the remaining capacity of the cartridges and automatic monitoring of when condensate needs to be pushed through with light blasts of compressed air
• Integrated monitoring optimally utilizes the cartridges
• Remote monitoring possible thanks to network capability
• No overflowing of the system thanks to active operating principle with automatic drainage
• Fail-safe mode in the event of power failure and loss of compressed air: independent initiation of measures and triggering of alarms in the event of problems. For safe operation, QWIK-PURE then continues to work like conventional gravity separators.

Manufacturer
BEKO Technologies GmbH
Im Taubental 7, 41468 Neuss, Germany
www.beko.de

• Space-saving single compressor with ribbed belt drive
• Start-stop operation via pressure switch, thereby saving energy compared to idling control
• Especially suitable for companies that have a continuous air requirement, but want a compact unit with a reduced noise level and low operating costs
• Standard supersonic insulation allows installation in sensitive rooms
• Intensive cooling warrantys operational safety and good air quality
• Standard with star-delta connection from motor power 4 kW
• Ideal also suitable for supplementing existing systems, eg for covering the compressed air base load
• Standard with thermal motor protection, oil temperature monitoring (max 110 °C) and operating hours counter, ensuring high operational safety
• Service-friendly due to optimal accessibility and easy disassembly and assembly of all important components
• Fifteen-year rust-through warranty on inside and outside hot-dip galvanized compressed air tank
• When operating the screw compressor without a container Using an overflow valve is recommended - available as an accessory

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

Higher efficiency - lower costs
The innovative and highly efficient ASDB series uses a patented 3-circuit heat exchanger system. In combination with the glycol cycle, a significant energy saving is achieved. The glycol mass acts like a cold-storing medium. The ASD dryers are particularly suitable for partial load operation and for irregular compressed air requirements. By using the ASD dryers, you can noticeably save operating costs.

Operation and advantages of the glycol cycle
The water-glycol mixture is cooled when not all the cooling energy is needed to cool the compressed air. When the refrigeration compressor shuts off during partial load operation, the compressed air is cooled down by the cold stored in the glycol mass. Only when the mass is no longer cool enough, the refrigerant compressor turns on again. Therefore, the ASD dryers show their potential for savings, especially during partial load operation and irregular compressed air requirements. When the air compressor starts again after a pause and releases compressed air into the piping system, the ASD dryers immediately cool this compressed air to dew point because the glycol mass immediately provides the temperature required. Many other systems, in which the refrigeration compressor can cool down to operating temperature only after a start-up period, allow humid air to flow into the supply network during this time, with all the adverse effects.

The advantages at a glance

• Improved energy efficiency thanks to patented 3-circuit heat exchanger system
• Energy saving and longer service life by switching off the refrigeration compressor in partial load operation
• Optimal dew point control with additional temperature sensor for the glycol control
• Condensate drainage without pressure loss through integrated electronic, level-regulated condensate separator
• Optimum performance under all load and ambient conditions thanks to variable fan speed control
• By using quality components longevity and reduction of service costs
• Operating cost reduction with active environmental protection

The operation of the patented 3-circuit heat exchanger system

• Warm saturated with compressed air compressed air flows into the heat exchanger.
• Pre-cooling of the inlet air is caused by the countercurrent cold outlet air in the heat exchanger.
• Input air is brought to dew point temperature by the refrigerant circuit, causing condensate.
• Condensate is collected and removed in the integrated electronic, level-regulated condensate separator.
• Glycol circulation stores excess energy and cools the intake air at partial load.
• The refrigeration compressor switches off at partial load, which can double its service life.

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• For connecting compressors to compressed air tanks or pipe systems with detachable double nipple
• One connection each with internal and external thread

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• EasyTRONIC MICRO II electronic control with pressure sensor operation as standard, thus preventing motor overload, reducing wear and extending service life
• With star-delta switch
• High cooling effect and lower noise level due to thermostatically controlled radial fan
• Operating hours counter records load and overrun times, thus ensuring compliance with maintenance intervals - Indication of maintenance requirement via automatic message
• Rotation direction control for the motor avoids possible damage during commissioning or after a change of location
• Screw compressor with wear-resistant Poly V ribbed belt drive and carriage tensioning system
• Easy maintenance due to easily accessible elements
• Optimum operating temperatures due to thermostatically controlled fan, optimum cooling air flow and generously dimensioned heat exchanger, thus longer service life, lower fluctuations in oil temperature than with thermostat control
• Aftercooler as standard, thus less effort for drying and filtration of the generated compressed air
• Small external dimensions, thus easy transport and installation

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Maximum, robust equipment and best quality at a reasonable price
• Fully automatic on-off operation
• With all safety devices
• Completely ready for connection

Quality electric motor

• Quality electric motor with high starting torque is equipped with a motor protection switch
• Starting capacitor and starting relief valve ensure easy starting
• Phase inverter as standard for easy manual reversal of the direction of rotation

Compressed air compression via high-performance HOS unit

• The start-up relief valve ensures easy and pressureless start-up
• The two-cylinder high-performance unit made of gray cast iron and the low speed warranty particularly quiet and low-vibration running and a long service life
• This ensures an even longer service life due to even less wear and tear
• High-quality compressor with optimum lubrication for a long service life and high reliability
• Equipped with high quality intake filter
• The aftercooler with large cooling fins ensures a low boiler inlet temperature and thus less moisture in the compressed air, which protects the air tools
• Additional intercooler to the aftercooler
• Corrosion-free valve plates for improved heat dissipation and compressor longevity
• The large fan impeller and a cooling air baffle on the cylinder ensure optimum cooling of the compressor
• A sturdy metal belt guard ensures optimum protection of the components and a high level of user safety
• Compressed air supply to the boiler via flexible armored hose line with heat protection prevents vibration breakage

High quality drive belt

• Powerful and economical drive
• The toothed drive belt facilitates start-up, improves running smoothness and power transmission and reduces power consumption by up to 30%.
• Sturdy metal belt guard

Comfort safety coupling - The advantages.

• Comfort safety couplings from AIRCRAFT as the first manufacturer to be used in series production
• Two separate locking systems for maximum working safety
• Dangerous whipping of the hose line is prevented

Comfortable and safe to transport and set up

• Ergonomically extended handle for comfortable transport in an almost upright position - strain on the back due to lifting is avoided
• Puncture-proof PU foam wheels and stable steering chassis with parking brake allow easy transport
• The parking brake prevents both turning and rolling movement of the wheels and ensures optimal standing of the compressor
• Practical second transport handle on the boiler, which facilitates carrying the compressor

High quality boiler with durable rust protection

• AIRCRAFT is the first manufacturer to equip the AIRPROFI series compressors with hot-dip galvanized tanks inside and outside as standard
• AIRPROFI series boilers therefore come with a 15-year warranty against rust-through.

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

Coaxial compressors work with the coaxial drive. Crankshaft and drive shaft are a component in this, which means:

• Maximum mechanical efficiency
• No more drive parts required
• Reduction of moving components

Features

• Top-efficient cooling air flow
• Special, ground valves made of stainless steel.

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• EasyTRONIC MICRO II electronic control with pressure sensor operation as standard, thus preventing motor overload, reducing wear and extending service life
• High cooling effect and lower noise level due to thermostatically controlled radial fan
• Operating hours counter records load and overrun times, thus ensuring compliance with maintenance intervals - Indication of maintenance requirements via automatic message
• Rotation direction control for the motor avoids possible damage during commissioning or after a change of location
• Screw compressor with wear-resistant Poly V ribbed belt drive and slide clamping system
• Easy maintenance due to easily accessible elements
• Optimum operating temperatures due to thermostatically controlled fan, optimum cooling air flow and generously dimensioned heat exchanger, thus longer service life, lower fluctuations in oil temperature than with thermostat control
• Aftercooler as standard, thus less effort for drying and filtration of the generated compressed air
• Small external dimensions, thus easy transport and installation

Energy savings through frequency-controlled compressors

Reducing energy consumption and protecting our precious energy resources has become a global challenge given its impact on the environment. The A-PLUS range, with outputs of 22, 37, 55 and 75 kW, is also available in a speed control version that combines high performance with energy saving solutions. By using a variable speed compressor in a typical installation, you save a significant amount of energy.

A frequency converter dynamically adjusts the voltage, frequency and current values ​​of the motor. The air output is constantly set to 50 to 100 percent of the full load of the compressor. This gives the following measurable positive effects:

• Accurate coverage of the air requirement by continuous control of the engine speed and compressed air generation
• Minimization of unnecessary energy losses by continuous adjustment of the compressed air generation to the actual air requirement
• Energy consumption proportional to the supplied compressed air
• Constant and precise pressure control, adjustable to any value between 6 and 10 bar (13 bar on request)

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Diaphragm pressure regulator with secondary vent
• For compressed air and neutral gases
• Inlet pressure max. 16 bar
• Suitable for temperatures from -10 to +50°C
• Possible to secure with plug-in lock or padlock

• Diaphragm pressure regulator with secondary vent
• For compressed air and neutral gases
• Inlet pressure max. 16 bar
• Suitable for temperatures from -10 to +50°C
• Possible to secure with plug-in lock or padlock

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Innovative LOGIN control with 4.3" touch screen for easy operation and full control of all functions.
• Energy-efficient IE4 motor
• Rotation direction control for the motor, prevents damage during start-up or after a change of stand location
• High cooling effect and low noise level due to thermostatically controlled radial fan
• Optimum operating temperature and low fluctuation of oil temperature due to thermostatically controlled radial fan, optimum cooling air flow and generously dimensioned heat exchangers
• Aftercooler reduces the effort for drying and filtration of the generated compressed air
• Star-delta switching as standard
• Easy to service: simple removal and installation of all components requiring maintenance

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Front and additional cooling for maximum durability
• Anti-corrosive surface treatment

• Maximum mechanical efficiency
• No transfer elements
• Highly efficient cooling air fan
• Lamella valves for optimum cost-effectiveness
• Front and additional cooling for maximum durability
• Anti-corrosive surface treatment

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Compressed air filters are used for highly efficient removal of solid particles, water, oil, aerosols, hydrocarbons, odors and vapors from compressed air systems.
• To achieve the required quality of compressed air, filters that gradually remove all types of solid and liquid contaminants from the compressed air must be installed in the compressed air line
• Your advantages through better quality compressed air:
• Safe filtration of both liquids such as water and aerosols as well as particles, dust and gases
• Better working and production conditions
• Optimum protection of connected tools and machines
• Improved product quality through reduction of rejects
• Protection of the compressed air system against contamination
• Increase of productivity by reduction of instant maintenance

• for the separation of oil vapors, odors and flavorings via adsorption and in the second stage of solid particles
• Residual content of oil vapor up to 0.005 mg / m³ at 20 ° C and 1 bar
• Operating temperature 1.5 to 45 ° C
• Compressed air quality according to ISO 8573-1
• For compressed air of the highest quality, eg, for breathing air, in analytical technology or semi-luxury bottling
• Pure compressed air in connection with upstream ultrafine filter
• with filter element and manual drain

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Compressed air filters are used for highly efficient removal of solid particles, water, oil, aerosols, hydrocarbons, odors and vapors from compressed air systems.
• To achieve the required quality of compressed air, filters that gradually remove all types of solid and liquid contaminants from the compressed air must be installed in the compressed air line.
• Your advantages through better quality compressed air:
• Safe filtration of both liquids such as water and aerosols as well as particles, dust and gases
• Better working and production conditions
• Optimum protection of connected tools and machines
• Improved product quality through reduction of rejects
• Protection of the compressed air system against contamination
• Increase of productivity by reduction of instant maintenance

• for the separation of solid contaminants up to 0.1μm
• Residual oil aerosol content up to 0.1 mg / m³ at 20 ° C and 1 bar
• Operating temperature 1.5 to 65 ° C
• absolute compressed air quality according to ISO 8573-1
• for safe separation of condensate and particles
• complete with filter element and float valve

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Thanks to patented technology, regular service is possible in only 30 seconds and without expensive cleaning
• Wall and floor mounting possible
• Works reliably with any steam trap
• Suitable for all common compressor oils
• Operating media: condensate (air, water, oil), non-aggressive, not suitable for emulsion
• Quick and clean change of the filter cartridge
• No settling tank necessary (no bacteria formation)
• Easy installation due to compact design and small dimensions
• Connection via quick couplings

Function Description:

• Multi-stage oil-water separation via an oil-attracting filter and activated carbon
• After the end of the service life of the filter element this is unscrewed and disposed of completely
• Filter element is tightly closed with plastic cover, so that residual condensate can remain in it
• Locked filter element can be disposed of according to current regulations

service interval

• after occurrence of one of the following three cases:
• 4,000 operating hours of the compressor at compressor oil transfer of 2.5 mg / m3
• Discoloration of the polypropylene medium - analysis by simple visual inspection
• At the latest after 12 months (regardless of the operating hours of the compressor)

Manufacturer
Aircraft Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6, 4921 Hohenzell, Austria
info@aircraft.at

• Simple and quick installation
• Ideal for compressed air and liquids
• Can be assembled without tools
• Fast, multiple disconnections possible
• Very good flow properties

Manufacturer
Reliance Worldwide Distribution (Europe) Limited
Ludwig-Erhard-Allee 30, 33719 Bielefeld, Germany
www.johnguest.com